Tallace Software Solutions, Inc.
 (704) 641-0996 mobile
 todd.wallace@tallace.com
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Projects
ProjectNo Customer ProjectName ProjectDescription
196 Hood Packaging Corporation Palletizing Project Fixed fee Project to design, develop, program and install a Handling tool program that will palletize three different types of bag packages on a M410 robot with version 5.30
182 Genesis Systems Group Service Support
227 Tallace Software Solutions, Inc. PACTOOL
228 Matrex dosing system
226 ATW Head Line OP 30
223 ATS CAT Project Vision
216 Moen Inc, Cell 7
210 Dynamic Design Solutions, Inc. ATS Project
208 Promatech System 2
207 Nelson Stud Welding, Inc. Project 2
206 Promatech Robotic Load/Unload System
129 SEW EURODRIVE INC Mori Seiki Automation (35A) The R2000-210F robot will use vision to locate the next part in tray. The robot will pick up the part and perch in front of the Mori-Seiki
machine. When the cycle is complete, the robot will unload the finished part and load a raw part. The robot will initiate the cycle and then
deposit the part into the finished tray.
202 Integrated Systems Inc. Robot Assistance Assist Chris in robot programming
201 Liburdi Robot Programming FANUC Robotic Programming assistance to write plasma spray program. This is an estimate. Actual hours will be billed.
200 Tallace Software Solutions, Inc. Robot Golf Simulator Design and develop Robot assisted golf swing
199 PPG Industries, Inc. Service Call Travel to PPG, debug Alloy Laser Welding System and found the x-axis motor has seized up. New motor on order will be here tomorrow morning On-Site Travel to PPG and install the new motor, verified motion
198 Moen Inc, New part programming FANUC Robotic Programming assistance to add texture
programs for new parts.
194 FAS Controls Inc. Prepare robot for relocation Onsite assistance to prepare FANUC robot for shipment
193 YH America, Inc. Robot Programming This estimate is for an on-site visit to rewrite three robot programs for the LR 200. One day for each program. (Test_E2, 0731_Two and Short2EF) Tentative schedule is the week of June 13th.
191 CIMTEC Automation, LLC Robot Programming for Rubbermaid We need to quote your time to Rubbermaid as though you were starting the robot program from scratch. The operation of the robot is as follows: Remove two cans from mold, Trigger end effector to bring cans closer together, Position cans over two-headed press to emboss recycle symbol, Actuate press (discrete I/O to A-B PLC) Remove from press, Position can to be inspected by vision system, trigger camera, position next can, trigger camera., If can is good, position can to labeler and trigger, then place cans on good conveyor If can is bad, position on bad conveyor
189 Innovation Automation, Inc. Root and PLC programming This estimate is for FANUC robot and Allen Bradley PLC
installation assistance in Salisbury NC
188 ESS Technologies Becton Dickinson Project Add reject verify switches and logic to system and help debug system
187 SEW EURODRIVE INC Paint line training Create and perform custom FANUC robot training on the paintline.
186 Inteva Products L.L.C. Tool changing project Prepare 420 robot karel programs with tool changer logic similar to
the M16iB robot
16 100.00 1,600.00
Travel to Brownsville, TX 8 100.00 800.00
Three days of onsite assistance to complete the Tool Changer
project
185 ESS Technologies StarPlex Project
184 ESS Technologies OpticVision Project Install Software update v17, prepare for trip, and review PLC, Robot and HMI programs. Review Open issues communications and system documentation. On-Site Review open issues with customer, modify PLC, robot and HMI programs to fulfill open issues. Add additional function by sending ready string after the pickup, outfeed and reject commands are executed. Customer training.
183 ESS Technologies Packaging Project Develop and debug robot program for packing gallon jugs into bin. Configure EIP and I/O Text PLC to Robot communications and develop robot programs.
181 Performance Automation EuroKera Project This estimate its to assist in the design, development, programming, debugging and
installing the modifications to the glass inspection project.
180 Pretty Products Robot Programming Programming assistance to startup and debug your injection
molding application. Tentatively scheduled for week of February 1.
179 HENKEL Corporation Robot Relocaation Project Programming assistance to startup and debug the R2000 Robot using Pallet tool. Tentatively scheduled for week of February 1.
178 Engineered Sintered Components Company Loading Project This estimate is to assist in writing the robot programs and vision programs for both the existing LR mate robot and the new M-710 Robot. We will modify the existing system, add the M-710 robot, add iR-Vision for both robots to locate the parts. Includes attending the kickoff meeting, create I/O listing and generate a device layout. Communications interface to the existing system and control system. Generate cell layout, network interface, motor selection, operator interface. Design and develop the robot software to create automatic and manual modes of operation, recipes for each part, vision control, motion control programs. Design and develop lighting and vision parameters for system application This includes assistance in performing the debug once the system is assembled Onsite installation assistance including removal of existing system, installation new controls, wire up system, Power up System, I/O verification, Test all safety devices, manual mode verification, automatic mode verification and system acceptance. Operator and maintenance training will be included. Teach and run products to meet acceptance criteria
177 Integrated Systems Inc. Mentoring Service Create and perform taining and mentoring to electrical engineer to program the FANUC robot to perform custom palletizing project.
176 Bunker Automation, Inc. Robot Programming Programming assistance to modify existing robot program to
accommodate EOAT changes
175 3D Scan IT, Inc. Scanning Robot This quotation is an estimate to assist in the design and
developing a FANUC M-710iC-20L robot on a 3 meter
rail system. The system will have two cells ~(30' x 30')
and ~(12' x 12'). Each cell has a customer supplied
turntable to mount and locate the part. A Leica T-Scan
will be mounted to the robot and scaning paths will be
programmed to scan the part. A safety fence with doors
will surround the robot cell.
174 Demand Products Robot Milling Project Estimate to assist in the design and development of a FANUC robot milling system. This system will import robot programs that were exported from the Delcam Powermill software package. This will allow any solid model that was generated with ArtCam or other modeling packages to be processed by the Powermill Engine. 1 24,100.00 24,100.00 We will have a one day kickoff meeting at your facility to discuss the details of the project. I will then start to generate the standard milling cell and create the PowerMill translator program with Design and Software President Jim Caliguri Delcam Representative. We will use the Bart Simpson model as a test piece. The blank foam size is 2' x 2' x 2'. We will send the model through PowerMill and generate the milling paths and create the robot programs. The simulator will move a virtual robot through the milling paths on the proposed model. After the model translator is successful, a demonstration on a real robot at FANUC robotics will be mocked up proving the milling concept. If the demonstration is successfully, we will order the actual robot and make any modifications to the first system. All engineering will be used for this first system.
173


172 Bostik, Inc Panelview addition Estimated time to design and develop the Addition of an AB Panelview operator panel to FANUC 410 robot for operators to enter Infeed Station 1,2,3 to either outfeed 1 or 2 for 4 unit loads. The Panelview will need to pass through an existing PLC capable of Remote I/O communications to both the robot and the Panelview. A PLC file will convert and communicate the operator selections to the robot. An AB-RIO communications board is needed for communications. The operator will be able to run the robot without using the teach pendant.
171 CIMTEC Automation, LLC Rubbermaid Training Create custom training for 1 week of FANUC HandlingTool including Power up and Jog the Robot, Recover from common program and robot faults, Execute production operations, Create, modify and execute a material handling program, Create and execute MACROs, Monitor, Force, and Simulate Input and Output Signals, Backup and restore individual programs and files, 16 100.00 1,600.00, Perform three days of intermediate FANUC robot training -, Advanced TPP Programming., Understand Frame manipulation related to programming issues, Understand advanced program control structures, Develop programs with a language independent model, Perform coding of programs using advanced programming, techniques, Set up Multi-tasking operations, Create Condition Monitors, Design methods for Error Trapping/Recovery,
168 Hexagon Metrologies ATK Project The system consists of a FANUC M710iC-20L Robot mounted to a 21M Rail. The robot will be carrying the T-Scan scanner. The parts will be
located on the fixture and transferred into the robot cell. The robot will scan the top and bottom of the parts from two different angles. There
will be a safety fence and light curtain.
167 Visions East Windblade System for LMGlass Fiber
166 PPG Industries, Inc. Alloy Laser Welding System (ALWS) This fixed turn key estimate is for the Laser welder controls retrofit project. This
project consists of replacing the old control system with a new Allen Bradley
control system. This turn key project is for the design, development, fabrication,
installation, debug, startup and commissioning of the control system.
Please refer to the 166-PPG-Project Worksheet.
Includes attending the kickoff meeting, create I/O listing and generate a device
layout. Communications interface to the existing system and control system.
Generate cell layout, network interface, motor selection, operator interface.
0.00
generate electrical schematics including device layout, interconnect drawing,
power distribution, safety circuit, Input drawing, output drawing, Panel Layout,
Bill of materials. Start Project documentation and system manuals.
0.00
Design and develop the PLC and HMI software to create automatic and manual
modes of operation, recipes for each part, vision control, motion control programs
0.00
Design and develop lighting and vision parameters for system application 0.00
This includes assembly of control panel, wire system, setup servo drives, interface
with Panelview and debugs as much of system as possible.Onsite installation assistance including removal of existing system, installation new
controls, wire up system, Power up System, I/O verification, Test all safety
devices, manual mode verification, automatic mode verification and system
acceptance. Operator and maintenance training will be included.
0.00
Teach and run products to meet acceptance criteria.
165 SEW EURODRIVE INC Service Call Monitor and evaluate Moxa DE-311 ethernet to serial
converter, DVT camera and configurations. Found
the ethernet terminal IP address was wrong.
Reconfigured DVT camera and re-booted camera and
converter. Problem solved.
163


162


161 CIMTEC Automation, LLC Custom Robot Training for Rubbermaid Perform onsite training in classroom with hands on training for up
to 20 people. We will discuss the following topics: Power up and
Jog the Robot, Recover from common program and robot faults
,Execute production operations, Create, modify and execute a
material handling program, Create and execute MACROs, Monitor,
Force, and Simulate Input and Output Signals, Backup and restore
individual programs and files, Recommended safety procedures are
integrated into all training exercises.
We will also have a question and answer session.
160 Fuji Photo Film, Inc Service Call Service call to troubleshoot dropped product issue
158 Shakespeare Composite Structures Robot Programming Create robot program to handle all round and tapered poles between
6'- 50' in length, accept tip diameter between 3" - 24" and butt
diameter between 7"-24". The program will generate the robot path
programs to keep the tip pointed at the center of the poles. This
should increase your paint transfer efficiency significantly.
156 SEW EURODRIVE INC Washer Load Automation The FANUC R2000ic-210 robot cell will pick up castings from the basket and places the part with the square opening on the slave conveyor.
The part will transfer onto the washer conveyor. The robot will continue to pick and place parts into the washer. The robot will then pick up
the vacuum tool and pick and place the dunnage from the basket pallet and place on the dunnage rack. Safety fence and single doo will be
used for access. The robot will use vision to locate eh part location on the pallet.
155 BASF Catalysts LLC ThermalSpray Automation This is an estimate for consultation with the FANUC
thermal spray project. Services may include design and
development of the robot programs, assist in the end of
arm tooling and hose management package, integration of
the laser, assist in the power up, startup and debug of the
robot program.
154 SEW EURODRIVE INC Straitening Press
153 Visions East Fairing Automation
152 SEW EURODRIVE INC

151 Material Handling Technologies, Inc Kay Chemical - Half Gallon Add new product.
150


148 SEW EURODRIVE INC Hirscheider System Programming
146 Florida Crystals System Modifications Field service call to debug FANUC robot
palletizing system for Lines 4,5,6,9. There were
several mechanical issues that had to be addressed to
the conveyor system and the EOAT. Software
modifications also were found. Add height
difference code to distinguish between CHEP pallet
and normal pallet. Go through all products to
optimize products. Go over Pallet tool patterns with
Joe. Add code into bag robot to detect if a bag is in
the gripper. Add group I/O to L3 robot after loss of
backup
144 SEW EURODRIVE INC Robot retrofit - Replace ABB Robots for retrofitting the existing three
Mori-Seiki (29B, 29 & 29C) machines. FANUC robots will replace
the ABB robots. Robot interface plates will need to be changes to
accommodate the existing robot tooling. Included is the design of
the new tooling plate. A new robot program will be designed to
accommodate all existing ABB functionality.
Machine New Robot Existing Robot
29B R2000iB-210F Robot IRB6600 M2000A
29 M-710iC/50 Robot IRB4400 M2000
29C M-710iC/50 Robot IRB4400 M2000
143 TEC Automation, Inc. Service Call
140 TEC Automation, Inc. System Modifications - New Stationn
139 Material Handling Technologies, Inc Robotic Palletizing Cell
134 Meridian Automotive Systems Custom Robot Training
133 Shakespeare Composite Structures Robot Modifications
132 Kimastle Corporation

131 Kay Chemical Decostar Robot Training Perform onsite training in classroom with hands on
training. We will discuss the following topics: Uframes, tool
frames, TCP, EOAT, create and edit programs, backup and restore
programs, production startup setup, communications (EDG,
Profibus & discrete, I/O setup, condition handlers, background
programs, motion statements (joint, linear, circular), jogging the
robot 9joint, world, tool, user) master & calibrate the robot, load
software and robot options, error handling, collision guard, payload
parameters, software limits and password setup. We will also have
a question and answer session.
130 United Southern Industries Robot System Consulting Consulting for FANUC robotic application to drill and rivet
insert into part and verify insertion. We discuss the application,
reviewed the SharpShooter sensor, discussed robot layout,
system devices, RIA 1509.1999 robot cell safety and general
cell development techniques. We created a generic flow
diagram and created robot programs utilizing top down design
with subroutines. We also discussed the robot I/O, registers,
position registers, uframes, utools, user alarms and teach
pendant robot programs.
128 SEW EURODRIVE INC Gleason Pinion Automation (22N)
127 SEW EURODRIVE INC Gleason Gear Automation (22M)
126 SEW EURODRIVE INC Lapping Automation (23B)
125 SEW EURODRIVE INC Lapping Automation (23D) The M16-L robot will take a picture of the new part in the tray to determine part type, location and orientation. The Robot will then pick up the
next gear and pinion form their associated raw trays, re-orient the parts and perch in front of the Gleason 600HTL (23C, 23D) machines ready
to load. When the machine cycle is complete and the doors open, the robot will remove the finished parts from the fixtures, load the new raw
parts and cycle the machine. The robot will then place the finished parts into respective finished tray location and get the next set of raw parts.
The robot will transfer the trays between layers. Two empty tray stations are needed.
Additional stations are available (cleaning station, quality drawer, reject station, gauging station blow-off station and flip station)
122 SEW EURODRIVE INC Heat Treat loading Cell
121 Decostar Industries, Inc. Robot Tooling Inspection The robot would move around the tool to verify that the tool meets specifications prior to run.
119 Bosch
Help impliment system modifications.
118 Decostar Industries, Inc. Custom Robot Training Create custom maintenance training focusing on the fanuc robot and the SPI interface, basic and advanuced robot topics, Ufrane Utool. Safety circuit.
117 International Paper
Add pints and quarts, karel, OPIF modifications
116 Material Handling Technologies, Inc Kay Chemical Add two new products
115 International Paper Move System Assist in starting up and reprogramming robot after move
114 Material Handling Technologies, Inc Kay Chemical Service Call Service call to Kay Chemical, debug brake
abnormal problem. The brake connector for J1
shows intermittent failures. We soldered new
connection pins and wired temporarily to prove
defective connector. A new connector needs to be
ordered and rewired for final solution.
102 USF Fabrication Press to Robot Interface I assisted customer by modifying their existing press to accept robot. The cell is being automated by adding a FANUC robot to load and unload parts into the press and cycling the press.
195 Nelson Stud Welding, Inc. Stud Welding System Estimate for System Development - Stud welding cell. Refer to the 195-NSW-Project Worksheet for additional information. Actual hours will be billed monthly with a not to exceed estimate. This quotation is an estimate of the hours needed to assist in the design and develop of the Robotic Stud welding Robotic System per our phone conversation and webEx meeting. This quote is based on the estimated hours to perform the tasks defined below. I will bill you for the actual hours worked on the project and invoice on a monthly basic. These invoices are to be paid within 30 days. Review the project details including Risk assessment, Robot DSC setup, Safety and field I/O. Create a RoboGuide showing cell equipment, safety features, auxiliary tilt turn table, review robot options, help develop communications via EIP and PCDK Includes the kickoff meeting, create I/O listing and generate a device layout. Communications interface to the existing system and robot. Generate RoboGuide Simulation cell layout to perform reach study, time analysis. The cell simulation will be used later for software development Design and develop Handling tool Teach Pendant programs to control all robot motion, and control to peripheral devices. the robot, I/O configuration, DCS configuration, EIP setup & testing, drop in robot programs test the programming interface via PCDK. debugging the electrical mechanical and operator interface of the system. The system will be powered up, I/O testing, manual mode testing, automatic mode and confirm system meets specifications with the customer RAT Onsite installation assistance including System verification, Power up System, I/O verification, Test all safety devices, teach robot positions, manual mode verification, automatic mode verification and system acceptance. Operator and maintenance training will be included.
190 Moen Inc, Texture Programming This time and material estimate for robot programming assistance to design and develop an offline part texturing program using the FANUC's RTCP and RoboGuide CAD-to PATH feature. I belive we do this is a three step process. Step 1 is to have a kickoff meeting to define and develop the texturing process. Step 2 - Convert one of the cells over and texture the first part # 128237 and commission with the Moen Sanford quality department. Step 3 - Convert the other two cells and mentor and train Moen personnel to generate texture programs offline.
111 International Paper System modifications
120 SEW EURODRIVE INC Paint Line Automaton
110 Industrial Control Associates Decostar #4
109 Industrial Control Associates Decostar #3
108 United Southern Industries Mirror Housing Project
107 Chiron America Contract Work
106 SEW EURODRIVE INC Retrofit paint line
105 Florida Crystals Add new 4lb pattern
104 Bosch Hub & Spindle System
103 Automation Specialties, Inc. Robotic System The Engel will unload a pair of handles out of the IMM and locate the set of part onto a locating fixture and clear the area. The robot will pick the parts up with a vacuum cup EOAT and locate it onto the press anvel. A vibratory bowl will singulate the anchors down a vibratory track and singluate. The press will drive the anchor into the part. The robot will move the part to the second location and press another anchor into the part. The robot will then move the part to the Pad Print station and engage the print head onto the part. The robot will then set the part onto the outfeed conveyor. The robot will use the internal I/O of the LR 200 robot to control the peripheral devices (Pad Print, Anchor, fixture and output Stations). There is also interface signals to/from the Engel IMM.
100 Tallace Software Solutions, Inc.

101 Scorpion Performance, Inc. Robotic Load Unload System Design and develop a FANUC M-16 robot
to load and unload rocker arms into and out
of three Haas VF2 machines. This
includes electrical design, software
development, debugging and installing the
system on site.
2730 ITW DELTAR CONT. MOTION FOR M30-0800-17
115181 Okuma America Corporation Coupling Cell
115296 Goodrich Corporation M710 Replacement Project
112314 Daifuku America Corporation Robotic Palletizing System
114047 Daifuku America Corporation Cox Target Media Tray Sleeving System
113522 Chiron America Robotic Load/Unload System Phase2-Cocalisa
110376 Florida Crystals Palletizing
112608 Decostar Industries, Inc. Flexible Robotic Molding Cell
111983 Briggs & Stratton Corporation Robotic Load/Unload System
112877 Arthur Machinery, Inc. Robotic Load/Unload System
112406 Charlotte Pipe Robotic Palletizing System
112418 Chiron America Robotic Load/Unload System
111767 International Paper Add additional Products
111958 Decostar Industries, Inc.

999111 Wallace Works test
111366 SEW EURODRIVE INC Robotic Load/Unload System1
109339 Bristol Compressor Line Tracking Compressor Removal System
110570 Chiron America Robotic Load/Unload System
110845 Chiron America Robotic Load/Unload System
110493 Integrated Systems Inc. Robotic Palletizing System
109347 Engelhard Corporation Palletizing System
110234 Chiron America Robotic Load/Unload
110248 Decostar Industries, Inc. Flexible Robotic Molding Cell
109265 Milacron Charlotte Pipe Project Phase III
109184 Columbia Lighting Installation assistance - Move to Bristol, PA
109085 ESS Technologies Robotic Palletizing System This FANUC Robotics proposal is based on an M-410iB robotic work cell. The robot will palletize boxes from infeed line to two static pallet locations. The enclosed product literature provides additional information on the M-410iB Robot and the R-J3iB Controller.
108989 Guardian Automotive LaGrange Robot System
1058501 Chiron America Robotic Load/Unload System 2 hubs, 1 spindle
108999 Delphi Automotive

108639 The Timken Company Robotic Load/Unload System
108582 Chiron America Robotic Load/Unload System
108406 Guardian Automotive LaGrange Robot System
2737 ITW PRODUX END LINK ASSEMBLY MACHINE
2736 SSI TECHNOLOGIES, INC. "O"-RING INSERTION MACHINE
2729 ITW DELTAR CONT. MOTION FOR M30-0600-08 ASSEMBLY MACHINE
2719 GLENDALE PLASTICS, INC. COOLING CONVEYOR
2689 ITW DELTAR CONTINUOUS MOTION ASSEMBLY MACHINE
2694 LORBERN MANUFACTURING INC. NUT FORMING MACHINE #3
2683 GLENDALE PLASTICS, INC. 70mm CAP CLOSING AND LINING MACHINE
2686 NORTHWEST AUTOMATION IN-HOUSE TEST RACK
2617 I.T.W. SHAKEPROOF TWO PIECE ASSEMBLY MACHINE
2709 LAMSON & SESSIONS NI-09 CEILING BOX ASSEMBLY MACHINE
2536 I.T.W. SHAKEPROOF GROMMET, STEM WASHER AND BOLT ASSEMBLY MACHINE
2528 NATIONAL MANUFACTURING CO. DOOR STOP ASSEMBLY MACHINE
2532 REVCOR, INC. DRILL, TAP AND DEBURRING MACHINE
2526 LORBERN MANUFACTURING INC. Fine Leak Test machine
2519 RAYTHEON SPEED QUEEN AUTOMATIC ISOLATOR MOUNT & POST ASSEMBLY MACINE
2522 PHARMACIA BIOTECH COLUMN TIP REMOVAL STATION
2524 MEDELA, INC. DRILLING FIXTURE
9001 GE Gas Turbine Manufacturing Plant GE-Variables
103530 Kautex Textron Robot Stud Placement System
104504 Milacron Milicron
104552 Smurfit-Stone Robotic Palletizing System Hubbel Lighting
105507 GE Gas Turbine Manufacturing Plant Thermal Spray Application
105850 Fuji Photo Film, Inc Robotic Palletizing System
106109 Okuma America Corporation machine Load/Unload Williams Demo
106299 GE Gas Turbine Manufacturing Plant Thermal Spray Application
106434 GE Gas Turbine Manufacturing Plant Thermal Spray Application
107036 MetalDyne Robotic Load/Unload System
107088 Delphi Automotive Spare Robot System
107124 Milacron Robotic
Unload
System
Phase II

107366 Honda Power Equipment Manufacturing Inc. Robotic Die Cast Extraction System
107482 Charlotte Pipe Robotic Palletizing System
107638 Guardian Automotive LaGrange Robot System
107693 Guardian Automotive Covington Robot System
108211 T-TEK Material Handling Inc. Robotic Palletizing System
108485 Kerr-McGee Robotic Palletizing System
108615 GE Gas Turbine Manufacturing Plant Thermal Spray Application
108883 Charlotte Pipe Robotic Load/Unload System Brass Fitting Inserts
109001 InHouse VisionDemo
109964 Guardian Automotive LaGrange Robot System
999999 Fanuc Robotics America Default